Industrial Equipment Repair & Maintenance Services

Industrial Equipment Repair & Maintenance Services
Contact us for price
Location:Malaysia
Description
One-Stop Professional Solutions for Uninterrupted Production
We specialize in comprehensive repair and maintenance services for Voltage Stabilizers, Transformers, and Industrial Chillers, serving manufacturing plants, data centers, and commercial facilities. With our technical expertise and rapid response, we ensure your critical equipment operates at peak performance.
Three Core Service Areas
1. Voltage Stabilizer Repair & Maintenance
Common Fault Solutions:
· Unstable or fluctuating output voltage
· Failure to regulate voltage, stuck adjustment mechanism
· Abnormal or blank display panel
· Damaged relays/contactors/IGBT modules
· Overvoltage/under voltage protection failure
· Overheating, abnormal noises
Our Services:
· Complete circuit testing and fault diagnosis
· Voltage regulation system repair/replacement (brushes, motors, control boards)
· Voltage sampling and feedback circuit repair
· Protection function testing and restoration
· Regular preventive maintenance
· Upgrade and modernization of aging equipment
Equipment Types Covered:
· Servo-controlled stabilizers
· Relay-type stabilizers
· Non-contact stabilizers (thyristor/IGBT)
· Precision power conditioners
· Single/Three-phase industrial stabilizers
Service Process: Online consultation → Fault pre-assessment → On-site testing → Quote confirmation → Professional repair → Full-load testing → Report delivery
2. Transformer Repair & Maintenance
Common Fault Solutions:
· Winding short circuit, open circuit, ground faults
· Insulation aging, reduced insulation resistance
· Overheating, abnormal temperature rise
· Abnormal vibration and noise
· Oil leakage (oil-immersed transformers)
· Burned terminals, poor connections
· On-load tap changer (OLTC) failures
Our Services:
· Winding testing and rewinding services
· Insulation system repair and reinforcement
· Core inspection and reassembly
· Oil treatment and seal repair for oil-immersed transformers
· Cooling system repair (fans, oil pumps)
· On-load tap changer maintenance
· Preventive testing and condition assessment
Equipment Types Covered:
· Dry-type transformers
· Oil-immersed transformers
· Rectifier transformers
· Isolation transformers
· Auto-transformers
· Special transformers (furnace, rectifier, etc.)
Testing Equipment: Transformer turns ratio tester, DC resistance tester, insulation resistance tester, winding deformation tester, oil chromatograph (for oil-immersed)
3. Industrial Chiller Repair & Maintenance
Common Fault Solutions:
· Compressor won't start, abnormal noise/vibration
· Poor cooling, slow temperature drop
· Pump failure, insufficient flow
· Refrigerant leakage, abnormal pressure
· Severe scaling on condenser/evaporator
· Electrical control system failure (PLC, control boards)
· Pressure/temperature sensor malfunction
· Frequent safety protection activation
Our Services:
· Comprehensive compressor system overhaul
· Refrigerant line leak detection and repair
· Chemical and physical cleaning of heat exchangers
· Electrical control system repair and programming
· Refrigerant charging and system commissioning
· Pump, valve, and filter replacement
· Annual preventive maintenance planning and execution
Equipment Types Covered:
· Air-cooled chillers
· Water-cooled chillers
· Screw chiller units
· Low-temperature chiller units
· Modular chiller units
· Cooling towers and related water systems
Professional Testing: Refrigerant leak detector, vacuum gauge, manifold gauge set, water quality tester, electrical safety tester
Our Service Process
1. Consultation & Booking
· Describe fault symptoms via phone/online
· Preliminary analysis and service recommendations
· Schedule engineer dispatch
2. On-site Inspection & Diagnosis
· Comprehensive equipment testing
· Identify root cause and scope
· Provide detailed inspection report and repair plan
3. Transparent Quotation
· List required repair items
· Clarify parts and labor costs
· Begin repair upon customer approval
4. Professional Repair Execution
· Use specialized tools and equipment
· Follow standardized procedures
· Process is trackable
5. Comprehensive Testing & Verification
· No-load and full-load testing
· Performance parameter verification
· Safety protection function check
6. Delivery & Follow-up
· Clean work area, deliver equipment
· Provide repair report and maintenance advice
· Regular follow-ups and warranty service
Service Case Studies
Case 1: Emergency Stabilizer Repair for Semiconductor Factory
· Problem: Production line sudden shutdown, stabilizer output voltage zero
· Diagnosis: Main control board failure + output contactor burnout
· Solution: On-site within 4 hours, replaced control board and contactor, restored production in 2 hours
· Result: Prevented 24-hour production loss, saved customer hundreds of thousands
Case 2: Preventive Transformer Maintenance for Data Center
· Problem: High operating temperature, slight abnormal noise
· Diagnosis: Fan failure + loose connections
· Solution: Replaced cooling fans, fully tightened connections, cleaned insulation surface
· Result: Temperature reduced by 15°C, noise decreased, transformer life extended
Case 3: Chiller Efficiency Restoration for Plastic Plant
· Problem: Insufficient cooling capacity, extended mold cooling time
· Diagnosis: Severely scaled condenser + refrigerant shortage
· Solution: Chemically cleaned condenser, leak tested and recharged refrigerant
· Result: Cooling efficiency restored to 95%, production cycle back to normal
Frequently Asked Questions
Q1: How long do repairs usually take?
A: Simple faults typically resolved in 4-8 hours; complex repairs like transformer rewinding require 3-7 days. We offer emergency rapid service prioritizing production-stopping faults.
Q2: Do you provide warranty?
A: Yes. All repair services include 90-180 day warranty, depending on repair scope. Maintenance services also come with service guarantees.
Q3: Which brands do you service?
A: We service domestic and international mainstream brands including Siemens, ABB, Schneider, major Chinese brands, and various custom non-standard equipment.
Q4: Can we sign an annual maintenance contract?
A: Yes. We offer customized annual maintenance contracts for business clients, including regular inspections, preventive maintenance, and priority emergency service, typically saving 15%-30% on service costs.
Q5: How are repair costs estimated?
A: Costs consist of diagnostic fee, parts cost, and labor. We provide detailed quote after inspection and only proceed with your approval. Minor faults may receive on-site quotes.
Specifications
| Condition | Refurbished |
| Stock Number | 00179 |
